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2025-10-17
How to use lithium batteries for better performance in winter
Battery preheatingPreheating lithium batteries before use is crucial. For example, preheating batteries in electric vehicles can be used to raise the battery temperature to an appropriate operating range before charging. When the battery temperature rises, the fluidity of the electrolyte improves, the activity of the electrode materials recovers, and chemical reactions proceed more smoothly, reducing the power output limitations caused by low temperatures and ultimately improving battery life.Charge in timeIn winter, try to avoid leaving your battery in a low-power state for extended periods. When the battery is low, its performance degrades significantly in low-temperature environments. Prompt charging can help maintain a relatively good reserve and performance.It is best to charge the vehicle right after using it and when the battery is still hot. This will not only reduce charging time, but also protect the battery and be more efficient.Choose a suitable charging environmentTry to charge in a relatively high temperature environment, such as indoor places like underground parking lots. Compared with the cold outdoors, the higher indoor temperature helps improve charging efficiency, ensuring that the battery can be charged with more power, thereby increasing the driving range.Don't over dischargeDon't charge after the battery is completely depleted, as this can easily affect the battery's performance and lifespan. It is recommended to charge when the battery is at 20% to 30% remaining. In winter, you can float charge the battery for 1 to 2 hours to ensure it is fully charged.Charge regularlyIf the vehicle is idle for a long time, it also needs to be charged regularly to ensure that the power is between 20% and 80% to avoid the battery being in a low power state for a long time.Regular battery testing and maintenanceRegularly visit professional after-sales service centers to inspect and maintain your lithium battery to ensure it is in a healthy state. Professionals can check the battery's power calibration and potential faults, identify and resolve problems promptly, and ensure the battery can output power at its best performance in winter.
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10-102025
Five core components of energy storage battery PACK
What is an energy storage battery PACK?An energy storage battery pack is not just a single "battery," but rather an integrated energy storage and management unit. Its core function is to combine numerous individual cells through a scientific series-parallel arrangement, then integrate them with a battery management system (BMS), thermal management system, electrical components, and protective enclosure to form a complete energy package ready for immediate use in energy storage scenarios.The value of the pack lies in its integration of various components, which addresses the limited capacity of individual cells. Not only does it provide higher voltage and capacity, but the BMS and thermal management system also ensure the safety, efficiency, and longevity of the entire unit during charging and discharging, making it an indispensable core power source in energy storage systems.The five core components of PACK are indispensableA battery pack can be specifically divided into five core modules. The battery module is the "energy heart" of the pack. It's a "small unit" composed of multiple single cells connected in series and parallel. For example, connecting 12 3.2V cells in series creates a 38.4V module. Connecting multiple such modules in parallel further increases capacity. Its core function is to "store and release electrical energy." Different module types can be selected based on the voltage and capacity requirements of the energy storage scenario.The electrical system is the "blood vessels and nerves" of the pack. As the energy transmission and signal transmission network, it primarily consists of connecting copper busbars, high-voltage wiring harnesses, low-voltage wiring harnesses, and electrical protection devices (such as fuses and relays). The high-voltage wiring harness is responsible for transmitting the high-voltage electrical energy stored in the battery module to external loads (such as inverters), serving as the core channel for energy transfer. The low-voltage wiring harness transmits BMS control signals and battery cell status signals (such as voltage and temperature) to various components in real time, ensuring the coordinated operation of the entire system. The connecting copper busbars serve as the "conductive bridge" between battery cells and modules, requiring low resistance and strong conductivity to avoid potential overheating caused by poor contact.The thermal management system is the "smart air conditioning" of the pack. Batteries are most vulnerable to uneven heating and cooling. Excessive temperatures can cause cell bulging, shorten battery life, and even pose safety risks. Excessive low temperatures significantly reduce charging and discharging efficiency. Therefore, the thermal management system creates a "constant temperature environment" for the pack, ensuring that all battery cells operate within a temperature range of 5°C or less. The current mainstream thermal management methods are divided into two categories. Air cooling uses fans, heat exchangers and other components to remove heat through air flow. It has a simple structure and low cost, and is suitable for small and medium-power energy storage scenarios (such as household energy storage). The core components include compressors, fans, heat exchangers, etc., and have high assembly flexibility. Liquid cooling absorbs heat through the circulation of coolant, has higher temperature control accuracy and stronger heat dissipation efficiency, and is suitable for high-power energy storage power stations (such as photovoltaic supporting energy storage).The box is the "skeleton and armor" of the PACK. As an external protective structure, it is mainly composed of the box body, cover, metal bracket, and fixing screws. It has three core functions: the support function is to fix the internal battery modules and electrical components to ensure structural stability; the protection function is to resist external mechanical impact (such as collision) and vibration, while preventing dust and moisture from entering the interior, meeting the protection requirements of outdoor energy storage scenarios (usually requiring an IP65 protection level); some boxes also integrate fireproof materials to further enhance safety performance.The BMS is the "brain and center" of the battery pack. As the intelligent control core, it is responsible for real-time monitoring and precise management of the entire battery system. Its main functions include condition monitoring, charge and discharge management, balancing control, and data transmission. Condition monitoring collects the voltage, current, and temperature of the battery cells, as well as the state of charge (SOC) and state of health (SOH) of the entire pack in real time. Charge and discharge management prevents overcharge, overdischarge, and overcurrent, ensuring that the charge and discharge process remains within a safe range. Balancing control adjusts the cell state through active or passive balancing when voltage differences occur between cells, preventing life degradation due to poor consistency. Data transmission uploads monitored data to the MES or energy storage system control platform for remote monitoring and operation and maintenance.
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09-262025
Lithium battery DCR: the key significance of DC internal resistance
Definition of DCRLithium battery DCR (Direct Current Internal Resistance) is the sum of all internal ohmic resistances of a battery when DC current flows through it, including ohmic internal resistance, charge transfer resistance, and polarization resistance. The DCR test calculates the internal resistance (R = ΔU/I) by applying a constant current and measuring the change in voltage. This reflects the dynamic impedance characteristics of the battery under actual operating conditions. These ohmic resistances include electrode resistance, electrolyte resistance, and separator resistance. When current flows through the battery, this internal resistance causes a voltage drop within the battery, affecting its performance.DCR measures the role of battery performance(1) Evaluating Battery State of Health (SOH)A battery's state of health (SOH) refers to the ratio of its current performance to its performance when brand new. It reflects the battery's aging and remaining service life. DCR is a key indicator for evaluating the SOH of lithium batteries. A new battery has an extremely low DCR. This is because, in the initial stages of battery manufacturing, the electrode material structure is intact, the electrolyte performance is excellent, the ionic conductivity of the separator is optimal, and the internal ohmic resistance is low. As the battery cycles, the electrode material undergoes structural changes, increasing the internal ohmic resistance and gradually increasing the DCR. By monitoring changes in the DCR, the battery's aging can be monitored in real time, providing a basis for replacement and maintenance.(2) Correlation with Other Battery Performance ParametersDCR is also closely related to other battery performance parameters. For example, it is related to the battery's capacity retention rate. When the DCR increases, the battery's energy loss during charge and discharge increases, resulting in a decrease in the battery's actual usable capacity. Furthermore, DCR also affects the battery's self-discharge rate. Batteries with higher internal resistance experience increased energy loss during self-discharge, shortening the battery's shelf life.Effect of DCR on battery discharge capacity(1) Advantages of a Small DCRThe smaller the DCR, the smaller the battery's voltage drop during high-current discharge. In real-world applications, many devices require batteries capable of high-current discharge, such as mobile phone fast charging and electric vehicle acceleration. For example, when a mobile phone supports fast charging, the charging current increases significantly. If the battery's DCR is small, the internal voltage drop during high-current charging is minimal, ensuring the battery receives energy efficiently and enabling rapid charging. Furthermore, a small DCR ensures more stable battery output power, preventing excessive voltage fluctuations that can affect device operation.(2) Harms of a Large DCRWhen the DCR is excessive, the battery will experience a significant voltage drop during discharge. During electric vehicle acceleration, if the battery's DCR is too high, the motor will require high current, causing the battery voltage to drop rapidly. When the voltage drops below a certain level, the battery management system triggers a protection mechanism to limit the battery's output current, resulting in a decrease in the electric vehicle's power performance and even failure to accelerate properly. In addition, excessive DCR will cause the battery to generate excessive heat during discharge, which will not only reduce the efficiency of the battery, but also accelerate battery aging and shorten the battery life.The DCR of lithium batteries plays an essential role in measuring battery performance and influencing its discharge capacity. It is not only a key indicator for assessing battery health but also closely correlates with actual performance. Monitoring DCR changes through appropriate testing methods provides timely insight into battery performance, providing a basis for optimized battery design, rational use, and effective management.
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09-172025
Causes of abnormal internal resistance of lithium-ion batteries
The reasons for abnormal internal resistance of lithium-ion batteries can be analyzed in combination with materials, processes, usage conditions and other aspects:Material and structural factors1. Electrode material issuesPoor conductivity of the positive and negative electrode active materials or excessive or unevenly distributed binder hinders electron conduction. Oxidation or poor contact of the copper or aluminum foil current collector increases ohmic internal resistance.2. Abnormal electrolyteInsufficient or aged electrolyte (excessive moisture, solvent decomposition) can hinder ion transport.Excessive electrolyte increases internal resistance and affects lithium ion concentration stability. 3. Separator DefectsLow porosity or excessive thickness of the separator restricts lithium ion migration.Workmanship and manufacturing defects1. Electrode and Tab IssuesUneven electrode coating thickness, excessive compaction density, or poor tab welding (such as cold welds) can lead to excessive local current density.High internal resistance between the rivet and the pressure plate, or insufficient positive electrode conductive additive.2.Insufficient pre-formation.The SEI film is not stably formed, and the internal resistance continues to increase during cycling.Usage and aging factors1. Overdischarge ImpactOverdischarge can damage the negative electrode graphite layer, dissolve copper ions in the positive electrode, clog the separator, and increase ohmic internal resistance and charge transfer impedance.Severe overdischarge can cause SEI film decomposition, further increasing internal resistance.2. Temperature and Cycle LossHigh temperatures accelerate electrolyte decomposition, while low temperatures reduce ion mobility, both leading to increased internal resistance.After long-term cycling, the positive electrode material structure collapses, the negative electrode SEI film thickens, and the charge transfer impedance increases.3. Poor battery pack consistencyVariations in capacity or self-discharge rate between battery cells lead to inconsistent voltage and abnormal internal resistance.Other factorsMicro-short circuits: Metal impurities or diaphragm damage during the production process can cause localized current increase and abnormal internal resistance.Seal failure: Gas/liquid leakage after long-term use triggers internal chemical reactions, increasing internal resistance.