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2025-02-28
Why do prismatic shell batteries need blue film?
The main reason for wrapping the blue film on the outside of square lithium-ion batteries involves functional requirements and process considerations in many aspects. The following is a detailed explanation:1. Insulation protection and anti-short circuit design:The outer shell of prismatic shell batteries is usually made of metal (such as aluminum alloy). Direct contact may cause short circuits between batteries or external components. The blue film acts as an insulating layer to effectively isolate the metal surface and prevent accidental conduction.Enhanced safety: In scenarios where battery packs are densely arranged, the blue film reduces the risk of short circuits caused by outer shell contact and improves overall safety.2. Anti-corrosion and sealed environmental protection:The blue film can isolate corrosive environmental factors such as moisture, salt spray, acidic and alkaline substances, delay oxidation and rust of the metal shell, and extend battery life.Sealing assistance: Some blue film materials have waterproof and dustproof properties, and cooperate with battery packaging technology to further improve the sealing.3. Mechanical protection against physical damage:During transportation, assembly or use, the blue film can reduce the damage to the battery shell caused by scratches and collisions, and avoid the exposure of the internal structure or electrolyte leakage due to shell damage.Buffering effect: Some blue films are elastic and can absorb slight impacts to protect the structural stability of the internal pole pieces and diaphragms of the battery.4. Thermal management and auxiliary heat dissipation optimization:Some blue film materials have added thermal conductive particles (such as ceramics and graphite) to help evenly distribute the surface temperature of the battery and avoid local overheating. At the same time, dark colors (such as blue) may be more conducive to heat radiation.Insulation function: In extremely high temperature environments, the blue film may serve as an insulation layer to reduce the impact of external heat on the battery.5. Identification and management model distinction:Blue is often used to identify specific battery models, capacities or voltage levels, which facilitates quick identification during sorting and maintenance of the production line.Brand recognition: Manufacturers use unified colors (such as CATL's iconic blue film) to strengthen their brand image and prevent counterfeiting.Traceability information: Some blue films are printed with QR codes or batch numbers, and the color can be combined to quickly trace production data.6. Process and cost optimization Automation adaptation:The blue film has high contrast in the visual inspection system, which is convenient for machine vision positioning, detection of coating integrity, and improved production efficiency.Material cost: Insulation film materials such as blue PET (polyester) are mature and low-cost, balancing performance and economic benefits.7. Special functional requirements Flame retardant performance:Some blue films are added with flame retardants to delay the spread of fire when exposed to high temperatures, meeting battery safety standards.Anti-ultraviolet: Blue pigments may have better UV resistance, delay film aging, and are suitable for outdoor energy storage scenarios.SummaryThe blue film of prismatic shell batteries is not just a simple packaging, but a key component that integrates insulation, protection, thermal management, and identification.Its color selection (blue) may be due to technical considerations (such as heat dissipation, detection adaptation), or it may be part of the manufacturer's brand strategy.In actual applications, the specific characteristics of the blue film will vary depending on the battery application (such as power battery, energy storage battery) and manufacturer design.Bosa EnergyBosa Energy with 150GWH capacity and over 400,000 electric bus/utility vehicle application experience we are listing first 5 in China power battery industry. We cooperate with Yutong/Geely/Damiler etc.We are also offering Container ESS systems and delivered 6GWh in 2024(=75,000 Model3 with 80kWh battery). In local market, we are offering OEM service for Changan, CALB, National grid, Ping Gao Electric , Xuji electronics, Ruineng electronics, they are our main Container ESS suppliers in China Market.We are the most professional supplier of marine lithium batteries in China, and our export volume of marine batteries consistently ranks among the top three in China; We are also the top 1 exporter of lithium battery modules in China, specializing in providing various lithium battery module solutions.For excellent quality and performance our products are popular in more than 30 countries in the world. We also have established warehouse in Germany and Netherlands to provide safety stock timely delivery for our customers.l Customized and Flexiblel High Delivery capacityl Wide Applicationsl Rich experience on Lithium battery pack
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02-142025
Lithium battery insulation resistance test standard and analysis of adverse causes
1. Commonly used lithium battery resistance (IR) insulation resistance test standards① IEC 62133IEC 62133 is a standard formulated by the International Electrotechnical Commission, which applies to the safety performance requirements and test methods of lithium batteries and lithium battery packs. This standard places clear requirements on the resistance (IR) insulation resistance test of lithium batteries to ensure the accuracy and reliability of the test results.② UL 2054UL 2054 is a standard formulated by the American Safety Laboratory and is applicable to the safety performance requirements and test methods of lithium batteries. This standard also specifies the requirements for resistance (IR) insulation resistance testing of lithium batteries to ensure the safe performance of the battery during use.③ GB/T 18287GB/T 18287 is a standard formulated by the China National Standardization Management Committee and is applicable to general specifications for mobile phone batteries and lithium-ion batteries. This standard puts forward corresponding requirements for the resistance (IR) insulation resistance test of lithium batteries to ensure the performance and quality of the battery.2. Analysis of the results and reasons for poor insulation resistance testIn the resistance (IR) insulation resistance test of lithium batteries, poor test results may occur. These adverse results may be caused by the following reasons:① Manufacturing process problems: Problems during the manufacturing process, such as material defects and poor process control, may lead to defects such as impurities or cracks inside the battery, thereby affecting the test results of the insulation resistance.②Temperature influence: Temperature is one of the important factors affecting the performance of lithium batteries. Too high or too low temperature may affect the chemical reaction and ion transport inside the battery, thereby affecting the test results of insulation resistance.③ Charge status: The charging status of the lithium battery will also affect the test results of its insulation resistance. Overcharging or discharging may lead to problems such as decomposition of the electrolyte inside the battery and structural changes of the positive and negative electrode active substances, which will affect the test results of the insulation resistance.④ External pressure: Changes in external pressure may also affect the insulation performance of lithium batteries. Excessive pressure may lead to problems such as leakage of electrolyte inside the battery, short circuit of the positive and negative electrodes, etc., which will affect the test results of the insulation resistance.⑤ Aging: As the use time increases, the aging degree of lithium batteries will also affect the test results of their insulation resistance. Aging may lead to problems such as evaporation of the electrolyte inside the battery and failure of the positive and negative electrode active substances, which will affect the test results of the insulation resistance. Therefore, for lithium batteries that have been used for a long time, the insulation resistance test should be carried out regularly.Bosa EnergyBosa Energy with 150GWH capacity and over 400,000 electric bus/utility vehicle application experience we are listing first 5 in China power battery industry. We cooperate with Yutong/Geely/Damiler etc.We are also offering Container ESS systems and delivered 5GWh ESS in 2023. In local market, we are offering OEM service for Changan, CALB, National grid, Ping Gao Electric , Xuji electronics, Ruineng electronics, they are our main Container ESS suppliers in China Market.We are the most professional supplier of marine lithium batteries in China, and our export volume of marine batteries consistently ranks among the top three in China; We are also the top 1 exporter of lithium battery modules in China, specializing in providing various lithium battery module solutions.For excellent quality and performance our products are popular in more than 30 countries in the world. We also have established warehouse in Germany and Netherlands to provide safety stock timely delivery for our customers.l Customized and Flexiblel High Delivery capacityl Wide Applicationsl Rich experience on Lithium battery pack
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02-062025
What is the Photovoltaic Storage Charging integrated system? What are its application scenarios?
1. What is Photovoltaic Storage Charging (also known as Photovoltaic Storage Charging Integrated System):Photovoltaic Storage Charging system is an energy system that integrates photovoltaic power generation, energy storage and charging facilities. It usually includes solar photovoltaic panels, energy storage batteries (such as lithium-ion batteries) and charging equipment. This system can generate electricity through photovoltaic panels when there is sufficient sunlight, and store excess electricity in batteries for use at night or on cloudy days. At the same time, the system can also provide charging services for devices such as electric vehicles.2. What are the application scenarios of the integrated photovoltaic storage and charging system?1. New energy vehicle charging station: In the new energy vehicle charging station, the Photovoltaic Storage Charging Integrated System can use the electricity generated by photovoltaic power generation to charge electric vehicles. This model can not only improve the self-sufficiency of the charging station, but also relieve the pressure on the power grid, especially during peak power consumption.2. Highway service area: Highway service areas usually cover a large area and have enough space to install photovoltaic panels and energy storage facilities.3. Parking lot: Parking lots in cities, especially large commercial complexes or public parking lots, can be installed with photovoltaic carports, which integrate photovoltaic power generation, energy storage and electric vehicle charging. This model can not only provide sunshade and rain shelter, but also provide green energy charging services for parked electric vehicles.4. Industrial park: Industrial parks usually have a large number of roofs and other idle spaces that can be used to install photovoltaic panels. The Photovoltaic Storage Charging Integrated System can help the park achieve energy self-sufficiency, and also provide charging services for electric vehicles in the park.5. Office area: Photovoltaic panels and energy storage facilities can be installed on the roof or parking lot of office buildings to provide charging services for employees' electric vehicles. In addition, excess electricity can be used to power office areas or sold to the grid.6. Home and commercial areas: For residential areas and commercial buildings, the Photovoltaic Storage Charging Integrated System can provide users with self-sufficient clean energy and reduce dependence on the grid. Home and commercial users can use solar power to generate electricity and store excess electricity through energy storage systems for emergency use.Bosa EnergyBosa Energy with 150GWH capacity and over 400,000 electric bus/utility vehicle application experience we are listing first 5 in China power battery industry. We cooperate with Yutong/Geely/Damiler etc.We are also offering Container ESS systems and delivered 5GWh ESS in 2023. In local market, we are offering OEM service for Changan, CALB, National grid, Ping Gao Electric , Xuji electronics, Ruineng electronics, they are our main Container ESS suppliers in China Market.We are the most professional supplier of marine lithium batteries in China, and our export volume of marine batteries consistently ranks among the top three in China; We are also the top 1 exporter of lithium battery modules in China, specializing in providing various lithium battery module solutions.For excellent quality and performance our products are popular in more than 30 countries in the world. We also have established warehouse in Germany and Netherlands to provide safety stock timely delivery for our customers.l Customized and Flexiblel High Delivery capacityl Wide Applicationsl Rich experience on Lithium battery pack
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01-102025
Factors to consider for power batteries in EV
The power battery system added to electric vehicles is large in size and heavy in weight, so it is difficult to find a perfect installation space on the whole vehicle. In the layout of the battery pack, the following aspects need to be considered:First, more power should be arranged in a limited space as much as possible, so as to achieve a longer driving range and reduce the frequency of charging. Any available space is conducive to the improvement of the power of the whole vehicle.Second, the impact of the location of the battery pack on the safety performance of the whole vehicle should be fully considered, especially in extreme cases such as collision, rollover, and fall. Will the battery pack catch fire and explode due to large acceleration or severe extrusion deformation, or will there be parts of the battery pack entering the passenger compartment and causing additional damage.Third, the impact of the weight and shape of the battery pack on the structural life of the whole vehicle should be fully considered, because the weight of the battery pack usually reaches hundreds of kilograms, which brings a large static load and dynamic load to the chassis and suspension of the whole vehicle. Under long-term vibration and impact conditions, it is easy to cause fatigue damage to the mechanical parts of the whole vehicle and reduce the life.Fourth, the heat dissipation conditions of the battery pack should be fully considered, especially under high temperature working conditions and high electrical load working conditions, the battery pack will generate a lot of heat. If the heat dissipation conditions are not ideal or it is close to the heat source, it will cause the battery pack life to decay faster.Fifth, the installation position of the battery pack in the vehicle will also affect the axle load distribution and center of gravity of the vehicle, and thus affect the driving experience and comfort of the vehicle.Bosa EnergyBosa Energy with 150GWH capacity and over 400,000 electric bus/utility vehicle application experience we are listing first 5 in China power battery industry. We cooperate with Yutong/Geely/Damiler etc.We are also offering Container ESS systems and delivered 5GWh ESS in 2023. In local market, we are offering OEM service for Changan, CALB, National grid, Ping Gao Electric , Xuji electronics, Ruineng electronics, they are our main Container ESS suppliers in China Market.We are the most professional supplier of marine lithium batteries in China, and our export volume of marine batteries consistently ranks among the top three in China; We are also the top 1 exporter of lithium battery modules in China, specializing in providing various lithium battery module solutions.For excellent quality and performance our products are popular in more than 30 countries in the world. We also have established warehouse in Germany and Netherlands to provide safety stock timely delivery for our customers.l Customized and Flexiblel High Delivery capacityl Wide Applicationsl Rich experience on Lithium battery pack
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